Feedback to Preventive Maintenance from Corrective Maintenance

A good preventive maintenance program does not immediately eradicate the possibility of breakdowns or defects. But what you do with the information from the event will affect the outcome of the PM system in the long run. As a maintenance manager, one of the best practices is to have a feedback system for preventive maintenance based on failure analysis. This is a simple approach that can yield positive results, especially when countermeasures from the root cause analysis are implemented as add-ons to the existing preventive maintenance task lists.

The best approach is to use data and follow the Pareto principle. This is done by plotting the number of corrective maintenance activities done per piece of equipment for the previous week. It should be noted that corrective maintenance does not always result from a breakdown, but any demand work order performed on a piece of equipment to prevent failure or defect. By so doing, the preventive maintenance task list is enriched with learnings from corrective maintenance, subsequently preventing future failure occurrences through PM execution.

#MAINTENANCE #RELIABILITY #SOP #PLANNING #CMMS #SQUAREMETHODS #TRAINING #TASKLIST

preventive maintenance

Author

Christian Okonta

Christian Okonta, PhD

Leave a Reply

Your email address will not be published. Required fields are marked *

Explore More

Cleaning, the First Line of Maintenance

In the realm of industrial maintenance, where machinery and equipment are the lifeblood of operations, an often underestimated yet foundational aspect is cleaning.

SQUARE MAINTENANCE 

Background  Just before moving to the United Kingdom in 2015 for my master’s degree in electronic and electrical engineering at the University of Leeds, I was asked by Shirley, “what would

How to Perform Shop Floor Excellence Audit

audit

A shop floor excellence audit is used to check the effectiveness of the maintenance team in keeping the machine in basic condition.